Welding & Assembly

Fixtures, not freehand

Every welded assembly we produce is located on a fixture built in our own tool room for that specific part. Components are clamped in known positions, welded, and released — which means hole-to-hole dimensions and frame squareness are set by the fixture rather than by an operator's judgement.

This is the difference between a sub-assembly that drops into your line and one that needs rework at goods-inward. It is also why we can build fixtures quickly when a part changes: the tool room is twenty metres from the weld bay.

MIG and projection

Twelve 400 A MIG stations handle structural and general joining across sheet and tube. Three 75 kVA projection welding machines attach nuts, studs and small components with consistent, repeatable joints and no consumable weld wire.

Choosing between them is a design conversation we are happy to have at quotation stage — projection welding is often significantly cheaper at volume where the joint allows it.

Supplied as finished sub-assemblies

Most of our welding output ships as a finished sub-assembly rather than loose parts: seat frames, footrest assemblies, mounting structures.

Removing an assembly operation from your line is usually worth more than the component-level saving of buying pieces separately — and it puts responsibility for the assembled geometry with the people holding the fixtures.

Typical applications

• Seat frame sub-assemblies
• Tubular footrest assemblies
• Bracket and mounting assemblies
• Nut and stud attachment
• Structural weldments